How the Aluminum Tip Hornady A-Tip Bullet Performs Versus Polymer Tips

Hornady A-Tip bullets feature extremely high ballistic coefficients.

Accurate and consistent, the Hornady A-Tip is a premium bullet.

Aluminum bullets are package sequentially, which should deliver tremendous consistency.

Bullet construction matters. Whether you’re trying to drive a bullet end-to-end through an elk, or trying to wring the ultimate in accuracy from your firearm, the manner in which, and construction of, your bullets make a difference. Hornady A-Tip rifle bullets are purpose-built to squeeze that last smidge of accuracy and consistency from your rifle, and this writer recently plied the bullet maker’s Communications Manager, Neal Emery, for some of the nitty gritty on their new bullets during the Athlon Outdoors Rendezvous in Idaho.

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Why come out with the A-Tip when Hornady already has good match bullets?

“Multiple reasons, but the main reason is we’re always trying to make things better, come up with things that improves our product,” Emery said. We were never looking to supplant our ELD Match bullets. The task was given to our core group of engineers to have them come up with the ultimate match bullet.” As they say, ‘if cost is no object’, how would you do it? They drew on everything we’ve done over the last few years, from how we make bullet jackets, tip material, to what we’ve learned with Doppler radar over the past several years; basically use all that to make a bullet.”

What makes an A-Tip superior to a polymer-tipped bullet?

“I’ll just talk about our ELD match bullets,” Emery continued. “The polymer tips, for instance our ELD Match bullets, we’re using a mold for that. That’s a pretty expensive process. Molds are pretty expensive themselves, so we minimize the number of molds and the number of tips we use. We definitely don’t use a different tip for every new bullet.

“With cost not being an issue, the A-Tip is a pretty expensive bullet. A big part of that is the aluminum tip. We’re actually turning them on a lathe and making them exactly how we want them. We’re making tips the exact size, the exact geometry we want, for each bullet. The 110-grain 6mm has its own tip and the 135-grain 6.5mm has its own tip and so on.

“In essence we’re changing the length of the bullet and the tip of the bullet and playing with the relationship between the center of mass of the bullet and center of pressure of the bullet. Overall, we can make a tip longer from aluminum, because it’s stronger than polymer.

“The B.C.s are really high, and when I say that I mean the drag profile of that bullet. We could make the bullet with the highest B.C. bullet out there if we wanted to. We could crush the B.C., but the B.C. is meaningless if it isn’t consistent. First and foremost, we are after consistency with the highest B.C.s.

What happens to plastic-tipped bullets at high velocity?

“Aerodynamic heating is something that we’ve known about, that we knew was happening on the meplat of the bullet, but we didn’t know the (down range) effect that it did have,” Emery said. “The conventional way of thinking was that the bullet was flying so fast that it didn’t have time to make a difference.

“It wasn’t until we got Doppler radar and we could see every two feet and we could see how fast it would slow down. We could see that it was slowing at a certain rate and when we were reading it at 200 yards we were seeing the drag go up. When we would shoot a BTHP it wasn’t going up. We went back to the older bullets, like the Amax, we could see it go up. When shooting in a match it matters when the drag goes up a couple hundred yards out. It makes it hard to predict those longer shots. We changed that and we went with the ELD Match tips and they resist heating better. They are much, much harder.”

How are A-Tips made?

“One of things that sets Hornady apart is that if you buy a box of A-Tip bullets, they all came from the same set of dies on the same machine,” Emery said. “With the A-Tip, we’ve gone a step further. We’re not even batch processing them. We’re sequentially packaging them. When you open a box you’re getting the first and the next 99 off the press. You can buy a 1,000 pack, and it’s the same. You get the first and the next 999 off the machine. We’re not going to batch tumble them or clean them.

“We’ve included what looks like a Crown Royal bag with the A-Tips,” Emery added. “There might be some lube left on them, and you can put them in the bag and get the lube off. That’s why we include that with the bullets. It’s a felt material that you can use to clean the bullets, if you so choose.”

High Cost, High Performance

“These bullets are expensive,” Emery concluded. “We don’t discount them. Time is money, and the time it takes to make these is expensive. On the street these are $70 to $80 a box for 100 bullets. They’re priced similarly to turned copper bullets. They may not be for everybody, but the guys who shoot competitively a little more consistency is worth it. In a PRS match two or three points can mean the difference between first place and third place, and it’s worth it. They are selling better than we expected and we’re happy to see that.”

Hornady adds seven new bullets to their A-Tip line for 2020. Some of the B.C.s are still in question as we post this, but it’s sure that they will be high in comparison to other bullets of the same weight in their respective caliber. For even more info, visit hornady.com.